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Machine Tool Operation Program Code 314201

1 Year Technical Diploma

Offered at the Green Bay and Marinette campuses. For information in Green Bay: (920) 498-5444. For information in Marinette: (715) 735-9361. Toll-free: (888) 385-6982.

This program is fully eligible for financial aid.

Machine Tool Operation prepares students to operate machine tools such as engine lathes, milling machines, drill presses, and computer numerical control machines.

Employment Potential

A graduate of the program will have the potential for employment in the following areas:

CNC Operator: sets up and operates computer numerical controlled machine tools working from blueprints and set-up sheets, sets up fixturing and tooling, produces and inspects parts, and edits CNC programs on lathes and machine centers.

Machine Set-Up Operator: sets up and operates a variety of machine tools such as radial drill presses, lathes, milling machines, and grinders; machines metal work pieces, tool, or die parts; analyzes specifications; and determines tooling.

Machine Tool Operator: shapes metal to precise dimensions by using machine tools and operates machines such as lathes, milling machines, drill presses, and computer numerical controlled (CNC) machine equipment.

Machinist: analyzes specifications; lays out metal stock; sets up and operates machine tools; and operates a variety of machine tools such as radial drill presses, lathes, milling machines, and grinders to machine a variety of metal work pieces.

Maintenance Machinist: sets up and operates a variety of machine tools and fits and assembles parts to fabricate or repair machine tools and to maintain industrial machines.

With additional education and/or work experience, graduates may find other opportunities for employment.

. All-Around Machinist
. Journeylevel Machinist
. Pattern Maker
. Set-Up Machinist
. Shop Supervisor
. Tool and Die Maker

Note

. Graduates of the Machine Tool Operation program have the option of continuing with the second year of the Machine Tool - CNC Technician program.

Study Abroad Opportunities

The International Studies staff continually seeks opportunities for students to travel abroad for educational experiences that may be offered in association with program courses. To find out more about which of your program courses may offer an opportunity during this academic year, contact your academic advisor.

Program Outcomes

. Safely set up and operate drill presses.
. Safely set up and operate engine lathes.
. Safely set up and operate horizontal and vertical milling machines.
. Safely set up and operate grinding machines.
. Safely set up, operate, and program computer numerical control milling machines.
. Safely set up, operate, and program computer numerical control turning machines.
. Use semi-precision and precision measuring tools to create parts that meet dimensional specifications shown on part prints.
. Accurately read and interpret blueprints.
. Make mathematical calculations related to machine trades.
. Use a computer-aided manufacturing program to create part profiles and machine code.
. Set up and operate milling machines.
. Set up and operate sawing machines.
. Know and apply basic metallurgy.
. Know and apply shop safety practices.
. Understand and apply cutting tool speeds and feeds.
. Perform 2-D CAM operations.
. Use EIA/ISO G & M codes for CNC programming.

Requirements for Program Entry

. Completed application.
. High school transcript or equivalent. (For a list of equivalents, go to www.nwtc.edu/gettingstarted.)
. Students should have mastered basic math skills (whole numbers, fractions, decimals, percents and measurements).
. As a requirement for program entry, an Academic Skills Assessment (Compass) with appropriate benchmark scores is necessary. Program Benchmarks are Pre-Algebra: 27; Reading: 70; Writing Skills: 60. Students not meeting these benchmarks or the equivalent will be required to establish an individualized academic plan. Students may have the opportunity to enroll in selected program core courses while completing their individualized plan. Upon completion of the plan students will be eligible for all program courses. However, higher test scores will lead to greater success in core program courses. To learn more about these assessments and program benchmark scores, please contact a counselor (920) 498-5444 or (888) 385-6982.

Curriculum

Students following the study plan below will complete the Machine Tool technical diploma in the number of semesters shown.

FIRST SEMESTER

10-420-100 CNC Interface Methods
1
10-804-104 Math 2-Trades
2
* 10-890-101 College 101
1
31-420-336 Intro to CNC Milling Operation
1
31-420-337 Intro to G-Code and CAM 1
2
31-420-341 Machine Tool Set-Ups
2
31-420-342 Intro to Machine Tools
2
31-420-344 Intro to Mach Tool Application
2
31-420-353 Basic Machine Tools
2
31-420-354 Basic Machine Tool Application
2
31-421-352 Blueprint Rdg/Sket-Mach 1
2
SEMESTER TOTAL
19
SECOND SEMESTER

31-420-339 Intro to CNC Turning Operation
1
31-420-340 Intro to G-Code & CAM 2
2
31-420-347 Cutting Tool Technology
1
31-420-355 Intermediate Machine Tools
2
31-420-359 Intermediate Machine Tool Appl
2
31-420-361 Integrating Machine Tools
2
31-420-362 Integrating Machine Tool Apps
2
31-421-362 Blueprint Rdg/Sket-Mach 2
2
31-422-359 Metallurgy for Machinist
1
31-801-386 Communicating Effectively
1
SEMESTER TOTAL
16

TOTAL CREDITS
35

Curriculum Note
*The credit for 10-890-101, College 101 is an Institutional Requirement for graduation. Consequently, it is not part of the program credit requirements.

COURSE DESCRIPTIONS

These courses provide an opportunity for students to develop the knowledge, skills, and understanding required for employment in this field.

10-420-100 CNC INTERFACE METHODS ...this course provides the learner the opportunity to develop and learn the computer interface skills needed to operate and program CNC (Computer Numerical Control) machines, through the machines' HMI (Human Machine Interface) and CAM (Computer Aided Manufacturing) system.

31-420-336 INTRO TO CNC MILLING OPERATIONS ...shop safety around CNC milling machines, CNC milling machine controls and preparing basic G-Code milling programs. (Prerequisite: Accepted into Machine Tool Operation or CNC; Corequisite: 10-804-104, Math 2-Trades; 10-420-100 CNC Interface Methods)

31-420-337 INTRO TO G-CODE AND CAM 1 ...CNC basics, Cartesian coordinate systems, G-Code programs for milling machines, using a personal computer to create geometry and programs using CAD CAM systems for CNC milling machines. (Prerequisite: Accepted into Machine Tool Operation or CNC; Corequisites: 10-420-100, CNC Interface Methods; 10-804-104, Math 2-Trades)

31-420-339 INTRO TO CNC TURNING OPERATIONS ...shop safety around CNC turning machines, CNC turning machine controls, preparing basic G-Code lathe programs, set up, and operation of CNC turning machines. (Prerequisites: Accepted in the Machine Tool Operation or CNC program; 10-420-100 CNC Interface Methods; 31-420-336, Intro to CNC Milling Operations; 31-420-337, Intro to G-Code and CAM 1)

31-420-340 INTRO TO G-CODE & CAM 2 ...computer controlled milling machines, basic programming on computer aided manufacturing (CAM) systems, fundamental programming of computer numerically controlled (CNC) milling machines, and turning machines. (Prerequisites: Accepted in the Machine Tool Operation or CNC program; 10-420-100 CNC Interface Methods; 31-420-336, Intro to CNC Milling Operations; 31-420-337, Intro to G-Code and CAM 1)

31-420-341 MACHINE TOOL SET-UPS ...CNC mill and lathe-tool holder selection, loading and unloading tools, work holding, setting part zero, fixture offsets, setting length and dial offsets, boring bars, and bar feeding. (Prerequisite: Accepted into the Machine Tool Operation or CNC program; Corequisites: 10-804-104, Math 2-Trades; 31-420-336, Intro to CNC Milling; 31-420-337, Intro to G-Code and CAM 1; 31-420-342 Intro to Machine Tools)

31-420-342 INTRO TO MACHINE TOOLS ...learners will be introduced to and demonstrate the practice of machine shop safety rules and policies. They will be introduced to the operation of vertical band saws, drill presses, precision grinders, conventional lathes and horizontal mills, conventional vertical mills, conventional knee mills and layout tables. (Prerequisite: Accepted into the Machine Tool Operation or CNC program; Corequisites: 10-804-104, Math 2-Trades; 31-421-352, Blueprint Reading/Sket-Machine 1)

31-420-344 INTRO TO MACHINE TOOL APPLICATIONS ...learners will apply their knowledge from Machine Tool-Intro to produce machined parts on machine tools such as: vertical band saws, drill presses, pedestal grinders, precision grinders, conventional lathes and horizontal mills, conventional vertical mills, conventional knee mills, heat treat ovens and layout tables. (Prerequisite: Accepted into the Machine Tool Operation or CNC program; Corequisites: 10-804-104 Math 2-Trades; 31-421-352 Blueprint Reading/Sket-Mach 1; 31-420-342 Intro to Machine Tools)

31-420-347 CUTTING TOOL TECHNOLOGY ...tool materials, tool geometry, lathe tools, milling cutters, cutting speeds/feeds, drills, reamers, taps, threading tools, carbide inserts, and diamond, ceramic, Cermet and polycrystalline cutting tools. (Prerequisite: 31-420-354, Basic Machine Tool Applications)

31-420-353 BASIC MACHINE TOOLS ...learners will demonstrate the practice of machine shop safety rules and policies. Learners will be introduced to the basic operation of CNC mills and CNC lathes. (Prerequisite: Accepted into the Machine Tool Operation or CNC program; Corequisites: 10-804-104, Math 2-Trades; 31-421-352, Blueprint Reading/Sket-Mach 1; 31-420-344, Intro to Machine Tool Applications; 31-420-336, Intro to CNC Milling; 31-420-337, Intro to G-Code & CAM 1)

31-420-354 BASIC MACHINE TOOL APPLICATIONS ...learners will apply their knowledge from Intro to Machine Tool Applications and Basic Machine Tools to produce machined parts on CNC mills and lathes, precision grinders, conventional lathes and horizontal mills, conventional vertical mills and knee mills with various types of carbide tooling. (Prerequisite: Accepted into the Machine Tool Operation or CNC program; Corequisites: 10-804-104, Math 2-Trades; 31-421-352, Blueprint Reading/Sket-Mach 1; 31-420-353, Basic Machine Tools; 31-420-336, Intro to CNC Milling; 31-420-337, Intro to G-Code & CAM 1)

31-420-355 INTERMEDIATE MACHINE TOOLS ...learners will demonstrate the practice of machine shop safety rules and policies. They will develop intermediate level knowledge of CNC mills, lathes and machining centers, precision grinders, conventional lathes and horizontal mills, conventional vertical mills and knee mills and heat treat ovens. (Prerequisites: 31-420-354, Basic Machine Tool Applications; 31-420-336, Intro to CNC Milling; 31-420-337, Intro to G-Code & CAM 1; Corequisites: 31-421-362, Blueprint Reading/Sket-Mach 2; 31-420-340, Intro to G-Code & CAM 2; 31-420-339, Intro to CNC Turning)

31-420-359 INTERMEDIATE MACHINE TOOL APPLICATIONS ...learners will practice and develop intermediate skills to produce more complex parts on CNC mills, lathes and machining centers, precision grinders, conventional lathes and horizontal mills, conventional vertical mills and knee mills and heat treat ovens. (Prerequisite: 31-420-336, Intro to CNC Milling; 31-420-337, Intro to G-Code & CAM 1; Corequisites: 31-421-362, Blueprint Reading/Sket-Mach 2; 31-420-355, Intermediate Machine Tools; 31-420-340, Intro to G-Code & CAM 2; 31-420-339, Intro to CNC Turning)

31-420-361 INTEGRATING MACHINE TOOLS ...learners will demonstrate the practice of machine shop safety rules and policies. They will develop more knowledge of complex setups and measuring operations on CNC mills, lathes and machining centers, precision grinders, conventional lathes and horizontal mills, conventional vertical mills and knee mills and heat treat ovens. (Corequisites: 31-421-362, Blueprint Reading/Sket-Mach 2; 31-420-359, Intermediate Machine Tool Applications; 31-420-340, Intro to G-Code & CAM 2; 31-420-339, Intro to CNC Turning)

31-420-362 INTEGRATING MACHINE TOOL APPLICATIONS ...learners will practice and develop the skills to integrate more complex setups and measuring operations to produce parts on CNC mills, lathes and machining centers, precision grinders, conventional lathes and horizontal mills, conventional vertical mills and knee mills and heat treat ovens. (Corequisites: 31-421-362, Blueprint Reading/Sket-Mach 2; 31-420-359, Intermediate Machine Tool Applications; 31-420-340, Intro to G-Code & CAM 2; 31-420-339, Intro to CNC Turning)

31-421-352 BLUEPRINT READING/SKETCHING-MACHINE 1 ...fundamentals of sketching, orthographic projection, auxiliary views, sectional views, dimensioning, precision and non-precision measurement, and general print reading.

31-421-362 BLUEPRINT READING/SKETCHING-MACHINE TRADES 2 ...blueprint reading, tolerancing, surface finishes, fits (inch & metric), basic welding symbols, casting, stamping, gearing and CAM drawings, and basic geometric tolerancing and dimensioning. (Prerequisite: 31-421-352, Blueprint Reading Sketching-Machine Trades I)

31-422-359 METALLURGY FOR MACHINIST ...manufacture of iron and steel, basic composition of metals, metal identification, applied heat treating processes.

10-804-104 MATH 2-TRADES ...provides the opportunity for the learner to develop the knowledge skills process and understanding of solving equations, ratio, proportion, percents, practical plane geometry, solid figures, trigonometry, and statistics. (Prerequisites: Compass Pre-Algebra=27 or ACT-Math score=15 or 10-834-109, Pre Algebra AND Compass-Reading=70 or ACT-Reading=15 or 10-838-105, Intro to Reading & Study Skills) 2 cr.

10-890-101 COLLEGE 101 ...develops tools and strategies that support success in college. Focuses on study skills, college resources, goal setting, time management, and learning styles. Introduces concepts for self assessing learning and completing an Exit Assessment that provides evidence that learning took place. Students should take this course prior to or during the first semester of their programs. 1 cr.

31-801-386 COMMUNICATING EFFECTIVELY ...interpersonal communication, including the function of interpersonal communication, listening techniques, perception, non-verbal communication, language, self-concept, conflict resolution and customer service. (Prerequisite: Compass Writing Skills=60 and Compass Reading=70 OR ACT-English=16 AND ACT Reading=15 OR 10-831-103, Intro to College Writing with a "C" or better OR 10-838-105, Intro to Reading & Study Skills with a "C" or better OR equivalent) 1 cr.

machine tool operation student in a classroom